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HUATAO Tufflex Polyurethane Screen Panel: Solve Clogging Issues, 30% Efficiency Boost

Patented TPU-Polyurethane Composite, 8x Longer Lifespan, 30% Cost Reduction

2025-09-02

Stop Overpaying for Screening Panels – How HUATAO’s Tufflex Saves 30%

In the aggregate, mining, and sand/gravel screening industry, blinding, frequent screen replacement, and high maintenance costs are three silent profit drainers. Traditional manganese steel screens, while impact-resistant, suffer from rapidly declining efficiency over time—material adhesion and pore clogging reduce output by 15%-30%. Worse, metal screens develop fatigue cracks under constant vibration, requiring full replacements every 3-6 months, with downtime and labor costs further eroding margins.

Premium polyurethane screen panels partially address this issue, but their pricing often puts them out of reach for mid-sized operations. For instance, international top-tier brands charge 40%-60% premiums, forcing customers to choose between "high performance" and "affordability."

HUATAO Tufflex Polyurethane Screen Panel: Solve Clogging Issues, 30% Efficiency Boost 2

1. Introduction

HUATAO GROUP’s Tufflex Screen Panel ends this compromise. Our patented TPU-polyurethane composite panels deliver zero blinding and 8x longer lifespan than steel, while outperforming premium brands in screening efficiency (proven +30% throughput) at a competitive price. Now, you can by pass brand markups without sacrificing performance.

HUATAO Tufflex Polyurethane Screen Panel: Solve Clogging Issues, 30% Efficiency Boost 3

2. Analysis of core technology

2.1 Material Revolution: How Tufflex achieves' never clog holes'

By combining TPU and reinforced polyurethane skeleton, a dynamic elastic layer is formed on the surface of Tufflex - when the material impacts the sieve surface, the sieve holes undergo slight deformation, causing particles to instantly bounce off, completely solving the problem of wet and sticky material blockage (experimental data: the screening efficiency of limestone with a moisture content of 8% is improved by 42%)

2.2Why is the lifespan of metal mesh screens 3-8 times longer?

The fatigue fracture of metal screen mesh is caused by stress concentration under high-frequency vibration, while Tufflex's energy dissipation structure can disperse the impact force to the entire screen surface. Tested by Chilean copper mine customer: The average lifespan of manganese steel mesh is 3 months, and Tufflex has been running stably for 19 months.

HUATAO Tufflex Polyurethane Screen Panel: Solve Clogging Issues, 30% Efficiency Boost 4

2.3 How lightweight design can reduce overall costs

The weight of a single Tufflex panel is only 11kg (27kg of manganese steel screen plate of the same specification), reducing installation time by 60% and reducing manpower requirements by 2 people per shift.