Huatao Group-Vibrating Screen Technology Solution and Service for Quarry & Mining Industry Since 2008.
Inside the Mining Frontier: How HUATAO’s On-Site Visits Uncover Hidden Efficiency Gains
Inside the Mining Frontier: How HUATAO's On-Site Visits Uncover Hidden Efficiency Gains
1. On site documentary: full record of mine diagnosis
When we found that the lifespan of the vibrating screen on the tailings sofa in Australia was only 30% of the standard value, an overlooked installation detail surfaced ...
Key observations:
- Abnormal wear on the edge of the screen frame
- The temperature of the exciter bearing exceeds the standard
- Secondary wear caused by conveyor belt deviation
2. Technical decryption: from phenomena to solutions
Case 1: Abnormal fracture of polyurethane screen mesh
Root cause: The horizontal deviation of the screening machine base is greater than 3 ° (ISO 1940 standard requires<1 °)
HUATAO Solution:
✓ Customized 8 ° tilt compensation sieve plate
✓ On site laser calibration service
Result: The service life has been increased from 17 days to 62 days
Case 2: Belt edge wear - abnormal material impact angle
Innovative solution:
✓ Develop a 3-layer composite barrier strip
✓ Dynamic buffering design reduces impact force by 35%
3. Global Experience: Atlas of Cross Mining Issues
|
Area |
Typical Problems |
HUATAO solutions |
Efficiency improvement |
|
Chilean copper mine |
Corrosion caused by acidic slurry |
Acid resistant formula (pH 1-14) |
Lifespan increased by 200% |
|
Australian iron ore |
High frequency vibration fatigue |
Embedded Steel Skeleton Design |
Replacement cycle ↑ 3 times |
|
Indonesian nickel ore |
Sticky material blockage |
Asymmetric perforation technology |
Flux ↑ 45% |
4. Value presentation: Beyond Parts Supply
What we bring is not just accessories, but a preventive maintenance system based on 200+ mine inspections:
- Intelligent Monitoring: Free Wear Trend Analysis Software Provided
- Inventory optimization: Predicting spare parts replacement cycles based on vibration frequency
- Emergency response: 72 hour global spare parts direct service network
Contact us for Solutions:
Annie Lu | Huatao Group
- Email: annie.lu@huataogroup.com
- Mobile: +86 18032422676 (WhatsApp/WeChat)
- Website: www.tufflexscreen.com
Products:
Polyurethane Fine Screen Panels | Tufflex Screens | Shale Shaker Screens
HUATAO Group – Your Trusted Supplier for High-Performance Screening Solutions.