Huatao Group-Vibrating Screen Technology Solution and Service for Quarry & Mining Industry Since 2008.
Modular Polyurethane Screen Panels: Key to Efficient & Green Development in Coal Washing
Modular Polyurethane Screen Panels: Key to Efficient & Green Development in Coal Washing
Four Core Advantages Leading the Coal Washing Revolution
✅ 90% reduction in blockage rate
Traditional pain points: Metal screen Panels require cleaning 3-4 times per day, with severe blockage of high-moisture coal powder in the gaps
Innovative solution: Dovetail quick-connect structure + 0.3mm precision gap control + 140° conical screen holes
Actual Results: A coal washing plant in Shanxi Province processes over 8,000 tons daily, with dehydration operation time increasing by 2 hours per day
✅ Comprehensive Cost Reduction of 60%
Consumable Revolution: Modular independent replacement vs. traditional full-plate disposal
Energy Efficiency Improvement: Weight reduced by 50% → Reduced load on vibration motors → Fault rate decreased by 27%
Economic benefits: Annual maintenance costs reduced from 120,000 yuan to 48,000 yuan
✅ Breakthrough improvement in dewatering performance
Material technology: Polyurethane surface tension is 40% lower than metal
Structural design: 0.5mm microtextured surface accelerates coal slurry shedding
Quality upgrade: Product moisture content reduced from 18% to 13%, with increased calorific value
✅ Double green benefits
Energy consumption: 15 kWh electricity saved per ton of coal dewatering → 3 billion kWh saved nationwide annually (worth 450 million yuan)
Lifespan: Operates in 80°C hot water environment for 12 months, lifespan extended by 1.5 times
Environmental Protection: Reduces solid waste generation, suitable for tailings/sludge treatment scenarios
Industry Application Prospects
▶ Coal washing plant dehydration process upgrade | ▶ Mine tailings dry discharge | ▶ Municipal sludge reduction treatment
Technical Notes: Certified by the China Coal Processing and Utilization Association, annual electricity consumption for coal washing and dehydration nationwide exceeds 3 billion kWh. The widespread adoption of modular technology could reduce CO₂ emissions by 280,000 tons per year.
Contact us ↓
Annie Lu
Huatao Group
Mobile: 0086 18032422676 ( Whatsapp/Wechat/Viber)
Our Hot-selling Products:
HUATAO Hot-Selling Polyurethane Product List as below:
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Polyweb Urethane Screen |
Tufflex Screen |
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Polyurethane Dewatering Screen Mesh |
WS 85 Modular Screen |
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Rotex Replacement Screens |
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Rubber Screen Panel |
Vibrating Screen Mesh |
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Self cleaning Wire Mesh |