Polyurethane Screen Panel Installation Guide: Types, Benefits & Technical Data

Introduction:

Polyurethane Screen Panel is an innovative screening component made of highly elastic polyurethane material, designed specifically to replace traditional metal screen plates. It has the advantages of high wear resistance, strong impact resistance, low noise, and long service life, and is suitable for grading, dewatering, and screening operations of various types of ores such as coal, iron ore, copper ore, and gold ore. It can handle dry and wet materials from coarse particles to fine powders, significantly reducing maintenance costs and improving screening efficiency.

Installation type:

In order to meet the different requirements of customer material screening characteristics, particle size requirements, and installation methods, especially the different forms of frames, while maintaining the physical properties of the original screen or screen, customized screen or screen frame structures make the screen stronger, easier and faster to install, and have a longer replacement cycle. Therefore, the installation structure of Polyurethane Screen Panel can be divided into many types. There are three types of polyurethane sieve plate structures:

• Pins and sleeve fixation

Using bolts to press the screen surface onto the screen frame, this fixing method is suitable for fixing the middle of screen plates with a thickness greater than 8mm, rubber screen surfaces, rod screen surfaces, and textile screen screens with coarse wire diameters.

• Rail seat connection

Insert the sieve plate into the rail seat pre-set on the sieve frame, customize the frame structure of the sieve plate or screen, and fix it with pins or pressure strips. Some customers also refer to this as the WS85 connection method

• Hook connection

Transform the end of the screen or screen panel into a hook shape or wrap the edge of the screen with a thin steel plate and rubber pad to form a hook shape, and then fix it with a hook and bolt. The former is suitable for woven screens or screen plates with a thickness less than 6mm, while the latter is suitable for screens with small diameters.

Technical Data

Why choose our polyurethane screen panel?

• Customized service: supports customization of non-standard sizes, hole patterns, and hardness (Shore A80-95)
• Strict quality inspection: tensile strength, wear resistance, and hydrolysis resistance tests are conducted on each batch
• Global supply: With extensive export experience, we provide sea/air freight packaging solutions

Conclusion

Polyurethane Screen Panel is not only one of the screening equipment, but also needs to have the function of transporting materials on the screen. During the movement, the materials generate sliding friction, rolling friction, impact force, wear and corrosion on the screen, which can reduce the service life of the screen. Therefore, it is required that the screen has the characteristics of easy disassembly, easy replacement, wear resistance, corrosion resistance, impact resistance, self-cleaning, and long service life. Polyurethane screen can meet all of the above requirements. Due to the use of steel wire rope as the skeleton material for polyurethane rubber screen mesh, coupled with the high elastic modulus of polyurethane itself, high strength absorption of impact force, and high wear resistance, it has high tensile strength, and its bearing capacity is more than twice that of ordinary rubber screen mesh.

Contact us for Solutions:

Annie Lu | Huatao Group

• Email: annie.lu@huataogroup.com

• Mobile: +86 18032422676 (WhatsApp/WeChat)
• Website: www.tufflexscreen.com

Products:

Polyurethane Fine Screen Panels | Tufflex Screens | Shale Shaker Screens

HUATAO Group – Your Trusted Supplier for High-Performance Screening Solutions.