0.12mm Precision: Polyurethane Fine Screen Mats Boosting Efficiency in Malaysian Coal Plant

Case Study: Enhancing Fine Coal Recovery in Malaysia with 0.12mm Precision Screens

At HUATAO Group, we believe our products are proven not just in our factory, but on our clients' sites. This case study showcases how a custom-designed 0.12mm aperture polyurethane fine screen mat solved critical challenges for a leading coal washing plant in Malaysia, delivering outstanding operational results. 🌏

1. The Client's Challenge: Precision and Durability in a Harsh Environment

The Malaysian coal processing facility was facing a dual challenge:

• Inefficient Fine Particle Recovery: Their existing screens could not effectively capture and dewater the ultra-fine coal fraction, leading to valuable product loss.

• High Moisture Content & Frequent Blinding: The final coal product retained excessive moisture, impacting its calorific value and handling. Furthermore, their screens blinded quickly, requiring frequent stops for cleaning and reducing overall plant throughput.

They needed a screen media that could handle an abrasive slurry while providing ultra-fine, precise separation and reliable, uninterrupted operation.

2. Our Engineered Solution: The 0.12mm Aperture Advantage

After a detailed analysis of their feed material and process goals, HUATAO Group recommended and supplied our premium polyurethane fine screen mats with a precise 0.12mm aperture.

• Micro-Precision: The 0.12mm apertures allowed for exact classification of fine coal particles, maximizing product recovery from the slurry.

• Superior Anti-Blinding Properties: Our precision-molded, smooth surface technology prevented sticky fines from clogging the ultra-fine openings, a common failure point for other screens.

• Robust Construction: Made from our proprietary, high-density polyurethane compound, the mats were engineered for exceptional abrasion resistance, ensuring a long service life despite the abrasive coal feed.

3. Documented Performance Results ✅

The implementation of our 0.12mm screens led to immediate and measurable improvements:

• Increased Recovery Rates: Significant reduction in the loss of fine coal to the effluent stream, directly boosting plant yield and profitability.

• Drier Product Output: Enhanced dewatering efficiency resulted in a noticeable reduction in the moisture content of the final clean coal product.

• Reduced Operational Downtime: The anti-blinding design eliminated the need for multiple daily cleaning stops, increasing the plant's available operating hours and capacity.

• Extended Service Life: The client reported a 3x longer lifespan compared to their previous screen supplier, drastically reducing maintenance costs and inventory needs.

4. Why This Success Story Matters for Your Operation

This case is more than a testimonial; it's proof of HUATAO Group's capability to deliver tailored, high-performance solutions for specific and challenging applications.

✅ We Specialize in Customization: We don't just sell standard products; we engineer solutions for your unique aperture and performance requirements.

✅ Our Technology Delivers Real ROI: The results—higher recovery, less downtime, longer life—translate directly to a stronger bottom line.

✅ We Have a Global Footprint: Our expertise is trusted by industry leaders in Malaysia and worldwide.

5. Conclusion: Partner for Peak Performance

The success of our Malaysian client demonstrates that the right screen media is a strategic investment. For operations requiring ultra-fine separation, the precision of a 0.12mm polyurethane screen mat can unlock new levels of efficiency and profitability.

Ready to achieve similar results in your coal washing or mineral processing plant?

Let's discuss how HUATAO's engineered screening solutions can optimize your performance.

📩 Email: annie.lu@huataogroup.com
🌐 Website: www.tufflexscreen.com
📱 WhatsApp: +86 18032422676