How to Choose Between Modular Screen Panels and Tensioned Screen Mats
Quick Answer
Choosing between modular screen panels and tensioned mats depends on your wear pattern and throughput priority. Tensioned mats offer higher open area (up to 2× more) and superior screening action—ideal for maximum throughput, uniform deck wear, and difficult wet/sticky materials. Modular panels offer point replacement (replace only worn panels), up to 70% faster changeouts, and one-person handling—ideal for uneven wear patterns, frequent small maintenance interruptions, and operations with small crews. Total cost of ownership depends on wear pattern: modular saves money if wear is concentrated in areas smaller than a tensioned section; tensioned is more cost-efficient if wear is uniform and changeouts are scheduled.