Tufflex screen panel is a high-performance polyurethane wear-resistant screen designed specifically for the mining, metallurgy, coal, and environmental industries. Its unique steel wire rope core+polyurethane coating structure combines the strength of metal and the elasticity of polyurethane, significantly improving screening efficiency and service life. Compared to traditional metal screens, Tufflex screens have superior wear resistance (3-5 times that of steel screens), self-cleaning and anti blocking hole design, corrosion and moisture resistance, as well as lighter weight, energy saving and noise reduction. Support customized aperture, shape, and hardness, suitable for various scenarios such as iron ore, copper ore, coal screening, sand and gravel aggregates, etc.

Iron ore beneficiation is a multi-stage process critical for upgrading iron content, involving crushing, grinding, separation, and dewatering. This article details technical highlights (e.g., magnetic separation, reverse flotation) and emphasizes the advantages of polyurethane (PU) fine screens paired with high-frequency vibrating screens. Real-world cases from Benxi Steel and Anhui Province demonstrate PU screens’ extended lifespan (6 months vs. weeks for metal screens), improved screening efficiency (+5.43%), and energy savings (noise reduction by 5–20 dB). Supported by data from Ansteel’s Donganshan Plant and Chongqing’s high-phosphorus ores, this guide offers mining operators a roadmap to sustainable, high-yield processing.

Hydrocyclones are widely used in mineral processing for classification, concentration, and desliming. However, their efficiency depends on multiple structural and operational parameters, such as diameter, feed pressure, and concentration. This article explores these key factors and provides insights into optimizing hydrocyclone performance for industrial applications.

In industrial production, the choice of screen material directly impacts screening efficiency, product quality, and equipment longevity. This article provides a detailed analysis of how to select the optimal screen material based on material characteristics (e.g., particle size, humidity, chemical properties), screening requirements (precision and efficiency), and working conditions (temperature, vibration frequency). By comparing the pros and cons of stainless steel, polyurethane, nylon, and other materials—alongside cost and lifespan considerations—this guide helps businesses make informed decisions. Whether in mining, food processing, or chemical industries, you’ll find actionable insights to achieve efficient and cost-effective screening processes.

HUATAO Group recently fulfilled an order for TH48-30 polyurethane high-frequency screen panels (0.45mm aperture) from a long-term mining client. These screens, designed as direct replacements for Derrick equipment, demonstrate superior cost efficiency with 35% lower costs and 20% enhanced wear resistance. This case study details the product’s technical specifications (customizable 0.045-8mm apertures, modular design), rigorous quality control, and export-safe packaging (EPE foam + moisture-proof film). With a 15-day production cycle and global logistics support (e.g., FedEx to UK in 7 days), HUATAO proves its capability as a reliable alternative supplier in the mineral screening industry.

If you use Rotex® separators for mineral screening, finding high-quality, cost-effective replacement screens is crucial for maintaining efficiency. Our grommet screens provide the perfect solution—crafted from 304/316 stainless steel with reinforced edges for extended durability.




Why Choose HUATAO Screens?
✔ Two Edge Reinforcement Options – PU/canvas strips (≤80°C) or folded wire edges (high-temperature resistant).
✔ Superior Corrosion & UV Resistance – Ideal for harsh mining and chemical environments.
✔ Easy Installation – Fits existing Rotex frames with grommets for quick replacement.
✔ Customizable – Available in mesh counts (14–230) and wire diameters (0.0014–0.0090").



Trusted by Industry Professionals:
“Handles acidic/alkaline conditions without damage!”
“Saves us time and labor with fast installation!”

Polyurethane screens, as an innovative technology in sand and gravel screening, are gradually replacing traditional metal screens. This article analyzes the shortcomings of metal screens in wear resistance, anti-clogging, and grading accuracy, while highlighting the core advantages of polyurethane screens: steel wire rope skeletons and high-elasticity polyurethane materials provide 8-10 times higher wear resistance than metal screens, anti-clogging designs improve wet sand screening efficiency by 35%, and precise aperture control ensures uniform particle size. A case study from a Turkish mine demonstrates how polyurethane screens achieve 97.5% screening accuracy, reduce annual maintenance time by 500 hours, and cut energy consumption by 35%. This article offers the construction industry an efficient, eco-friendly, and cost-effective long-term screening solution.

Polyurethane screens are prone to cracks and damage due to long-term ground stress exposure. Proper installation and maintenance are crucial for optimal performance. This guide covers key installation steps, including tension control, tape fixation, screen sizing, frame design, and tightening techniques, helping users avoid reinstallation issues and extend screen lifespan.

Polyurethane dewatering screen panel is an efficient and wear-resistant solution designed specifically for wet screening environments in mines, especially suitable for scenarios such as tailings dry discharge, concentrate dewatering, and coal slurry dewatering. Compared with traditional metal mesh screens, polyurethane mesh screens have significant advantages: extended lifespan of 12-24 months (metal mesh screens only 3-6 months), low blockage rate of ≤ 5% (elastic self-cleaning structure), acid and alkali resistance (pH 2-14 stable), 30% lighter weight, significantly reducing equipment load and operating costs.

In high-frequency screening applications for fine minerals like silica sand and metal concentrates, traditional stainless steel screens struggle with blinding, short lifespan, and corrosion. Polyurethane (PU) fine screen panels have emerged as a superior alternative, offering dynamic self-cleaning apertures, 3–4x longer service life, and resistance to abrasion and chemicals.

This article highlights five key advantages of PU screens:

Anti-blinding design ensures uninterrupted operation for sticky or damp materials.

Exceptional wear resistance reduces replacement costs in abrasive environments.

Chemical and corrosion resistance enhances durability in harsh conditions.

Precision screening maintains tight tolerances for ultrafine particles.

30–40% lower total cost of ownership through extended lifespan and reduced downtime.



A case study of a European silica sand processing plant demonstrates a 50% increase in screen life, 20% higher throughput, and 35% lower maintenance costs after switching to PU screens. Ideal for industries like glass manufacturing and mineral processing, PU technology delivers efficiency, sustainability, and long-term savings.

This article provides a detailed introduction to the successful case of a large mining group (PMS) in the UK using Derrick TH48-30 provided by our company instead of polyurethane high-frequency screen panel (0.5mm pore size) in its lead-zinc ore beneficiation plant. By replacing the original metal sieve plate, the customer achieved significant benefits such as a 23% increase in screening efficiency, an 18% increase in processing capacity, and an extension of sieve plate lifespan to 8-10 months. The article comprehensively demonstrates the outstanding performance of polyurethane screen panel in high-frequency vibration and corrosive environments from the aspects of project background, product core advantages (ultra-thin precision grading, extreme working condition resistance, rapid replacement design), on-site verification (packaging, installation, operation data), and customer feedback. Finally, technical solutions and contact information are provided to address industry pain points such as low screening efficiency for fine particulate materials and frequent replacement of screen panels.

Rotex mineral separators paired with stainless steel grommet screens deliver unparalleled corrosion resistance, precision screening, and noise reduction, making them essential in mining, agriculture, pharmaceuticals, and recycling. This article delves into the critical role of grommet screens in Rotex equipment, highlighting material choices (304/316 stainless steel), customizable mesh sizes (14–230 mesh), anti-clogging features, and FDA/EC-compliant PU strips. As a leading supplier, HUATAO Group provides durable, tailored solutions (46%–76.4% open area) to reduce operational costs, extend equipment lifespan, and support sustainable industrial separation.