Polyurethane screens are revolutionizing material separation across industries by offering tailored solutions for varying operational demands. From mining and manufactured sand to wastewater treatment and construction waste recycling, these screens enhance efficiency, reduce clogging, and extend service life—delivering measurable cost savings. This article explores real-world applications of polyurethane screens in five industries, highlighting their adaptability to material characteristics (e.g., hardness, particle size, corrosion resistance) and their outperformance of traditional rubber or metal alternatives.