Huatao Group-Vibrating Screen Technology Solution and Service for Quarry & Mining Industry Since 2008.
HUATAO's Conveyor Belt
conveyor belt created by HUATAO LOVER LTD is highly appraised for its appealing appearance and revolutionary design. It is characterized by wistful quality and promising commercial prospect. As money and time are intensively invested in R&D, the product is bound to have trending technological advantages, attracting more customers . And its stable performance is another feature highlighted.
At HUATAO, the products' fame spreads far and wide in the international market. They are sold at a very competitive price in the market, which will save more cost for customers. Many customers speak highly of them and purchase from us repeatedly. In the present, there are more and more customers from all over the world seeking for cooperation with us.
With different focuses and no duplication of content, conveyor belts are precisely engineered to meet specific industrial requirements. These systems efficiently automate material movement, significantly streamlining production workflows into stable performance and minimal downtime. Their robust construction ensures continuous, reliable operation in harsh environments.
Conveyor belts are essential for automating material handling processes, significantly improving efficiency and reducing manual labor in industries like manufacturing, logistics, and mining. Their continuous operation capability ensures seamless workflow and productivity.
Conveyor belts are ideal for scenarios requiring the transport of heavy or bulky items across long distances, such as assembly lines, warehouse sorting systems, airport baggage handling, and agricultural processing facilities.
When selecting a conveyor belt, consider factors like load capacity, material resistance (e.g., heat, chemicals), belt speed, and environmental conditions (e.g., humidity, temperature). Opt for modular designs for easy maintenance or cleated belts for inclined transport.
Professional Spring-Loaded Polyurethane Conveyor Belt Cleaner | Efficient Cleaning, Belt Protection
Introduction: The Cleaner – An Indispensable "Guardian" of the Conveyor System
In continuous conveying operations across industries such as coal, mining, ports, power, and cement, fine particles (like coal dust, mineral powder, dust) often adhere to the belt's carrying surface after discharge. If not removed promptly, these residues lead to a series of issues: material carryback causing environmental pollution and waste, belt misalignment, accelerated wear on rollers and idlers due to material buildup, and even damage to the expensive conveyor belt cover. Therefore, an efficient and reliable conveyor belt cleaning system is not an accessory but a core component ensuring smooth, clean, and economical operation of the conveying line.
Chapter 1: CoreAdvantages – Why Choose a Spring-Loaded Polyurethane Cleaner?
Our cleaner's design philosophy is to achieve a precise balance between maximizing cleaning power and minimizing belt wear. Here are its seven standout features:
1.Effective Cleaning & Belt Protection
The spring mechanism maintains consistent pressure, automatically adjusting to belt wear or movement. Polyurethane blades offer strong scraping action without damaging the belt surface.
2.Easy Installation & Wide Compatibility
Designed to fit most conveyor frames. Mounts directly to the frame with high-strength bolts, requiring minimal adjustments.
3.Automatic Tension Adjustment
The spring system compensates for belt wear and vibration, ensuring continuous blade contact without manual intervention.
4.Durable Polyurethane Construction
High-wear resistance and flexibility extend service life, even in tough conditions like moisture, dust, and abrasion.
5.Compact & Streamlined Design
Lightweight yet robust, with a clean industrial appearance that integrates seamlessly into existing systems.
6.Simple Maintenance & Interchangeable Parts
Wear parts are easy to replace and designed for quick service, reducing downtime and maintenance effort.
7.Safer & Cleaner Operation
Reduces material carryback, prevents buildup on rollers and idlers, and helps maintain a cleaner, safer workspace.
Chapter 2: Full Model Explanation – How to Choose the Right Cleaner Based on Location?
The effectiveness of a cleaner is closely related to its installation position. We offer a full range of standardized models covering all critical cleaning points on a conveyor:
1.H-Type Cleaner (Primary Head Cleaner)
Installation Position: Installed near the drive pulley (head pulley), at the tangent point approximately 15 degrees above the horizontal centerline of the pulley.
Core Function: Serves as the first line of defense, responsible for removing the bulk of material still adhering to the belt after it passes over the curved pulley. Material scraped off at this position falls directly into the discharge chute.
2.P-Type Cleaner (Secondary Head Cleaner)
Installation Position: Installed after the H-type cleaner, on the steady carrying side of the belt near the underside of the head pulley.
Core Function: Acts as the fine-cleaning stage, removing the thin layer of fines remaining after the H-type cleaning. H-type and P-type are typically used together, forming a "primary + secondary" cleaning, capable of removing over 95% of adhered material.
3.N-Type Cleaner (Reversible Carry-Side Cleaner)
Installation Position: Specifically designed for reversible conveyors, installed on the steady carrying side of the belt.
Core Function: Its structural design allows for effective cleaning during both forward and reverse belt operation. Suitable for systems requiring bidirectional material conveying, ensuring consistent cleaning performance regardless of travel direction.
4.O-Type Cleaner (Return-Side / Non-Carry Side Cleaner)
Installation Position: Installed on the return side (non-carry side) of the belt, in front of the tail pulley or in front of the vertical gravity take-up unit.
Core Function: Removes material that has fallen from the carry side and adhered to the belt's return side, preventing this material from being carried back to the tail pulley or take-up unit, which could cause pulley buildup, belt misalignment, and damage. It is a key device for protecting the return section.
Chapter 3: Application and Value Summary
Selecting the appropriate cleaner and installing it correctly is a highly rewarding investment for any conveyor system. It directly delivers:
Improved Operational Efficiency: A clean belt prevents slippage and misalignment, ensuring designed capacity.
Extended Equipment Lifespan: Protects the conveyor belt, pulleys, and idlers replacement costs for core components.
Reduced Maintenance Costs: Minimizes manual cleaning effort, and automated cleaning reduces downtime.
Enhanced Workplace Environment and Safety: Maintains site cleanliness, reduces dust, and eliminates related safety hazards.
By understanding the working principle and model classification of spring-loaded polyurethane cleaners, you can configure the most scientific and economical cleaning solution for your conveyor system. For consultation on selection for specific operating conditions, please feel free to contact our technical team.
Contact us ↓
Annie Lu
Huatao Group
annie.lu@huataogroup.com
Mobile: 0086 18032422676 ( Whatsapp/Wechat/Viber)
https://wa.me/008618032422676
http://www.tufflexscreen.com
Core Advantages
Premium PU material delivers 2–3 times longer service life than ordinary rubber skirting, greatly cutting replacement frequency and downtime. High flexibility ensures close contact without damaging the conveyor belt, protecting the belt while achieving perfect dust sealing and anti-spillage effect. It adapts to harsh working conditions of high temperature, humidity and heavy ore impact in mines, quarries, cement plants and aggregate yards, not easy to harden, crack or deform.
Standard sizes are available for mainstream conveyor models, and customized height, thickness and hardness can be produced according to on-site working conditions. Simple installation and stable running effectively reduce daily maintenance workload and comprehensive operating cost, becoming the ideal dust sealing and wear-resistant accessory for bulk material conveyor systems.
HUATAO GROUP - Your Partner in Durable and Efficient Screening Solutions.
Contact Us
Annie Lu | Huatao Group
Email: annie.lu@huataogroup.com
Mobile: +86 18032422676 (WhatsApp/WeChat)
Website: www.tufflexscreen.com
Products: #MillLiners #BallMillLiner #SAGMillLiner #LifterBar #RubberLiner
#GrindingMillParts #WearResistant #MiningEquipment #HUATAOGroup
HUATAO Group – Your Trusted Supplier for High-Performance Screening Solutions.
In addition to the products mentioned above, we can also provide one-stop solutions covering a full range of processes:
Crushing（Jaw Crusher, Cone Crusher, Impact Crusher，Hammer Crusher）
Screening（Vibrating Screen, Banana Screen，Flip-flow Screen, Polyurethane Fine screen,
Dewatering screen panels, Self-cleaning Wire Mesh, Rubber screen panel,
PU coated wire panel, Woven wire screen panel)
Grinding
(Ball Mill, SAG Mill, Rod Mill,Mill Liners, Lifter Bars, Feed End Liners, Discharge Liners, Grinding Media)
Classification
(Hydrocyclone, Hydrocyclone Bodies, Vortex Finders, Apex/Spigots, Cyclone Liners)
Magnetic separation (Magnetic Separator, Drum Cover, PU Liner,Wear Parts)
Flotation (Mechanical Flotation Cells, PU/Rubber Impellers & Stators, Tank Liners, Wear Plates)
Gravity separation (Jig / Spiral / Shaking Table,PU Spiral Chute, Rubber Liners,Wear Plates)
Dewatering (Dewatering Screen, Thickener, PU Dewatering Screen Panels, PU Support Grids, Overflow Screens
Filtration (Filter Press, Disc Filter,Filter Cloth, Ceramic Filter plate,Wedge Wire Support Screens, Rubber Seal Rings, PU Nozzles)
Tailings treatment (Thickener,Wedge Wire Screen, PU Liners,Hose)
Conveying (Conveyor Systems,Conveyor Belts, Idlers, Belt Cleaners, Chute Liners，Skirting)
We sincerely welcome customers from all over the world to contact us and establish mutually beneficial and win-win partnerships.
Premium PU material delivers 2–3 times longer service life than ordinary rubber skirting, greatly cutting replacement frequency and downtime. High flexibility ensures close contact without damaging the conveyor belt, protecting the belt while achieving perfect dust sealing and anti-spillage effect. It adapts to harsh working conditions of high temperature, humidity and heavy ore impact in mines, quarries, cement plants and aggregate yards, not easy to harden, crack or deform.
Standard sizes are available for mainstream conveyor models, and customized height, thickness and hardness can be produced according to on-site working conditions. Simple installation and stable running effectively reduce daily maintenance workload and comprehensive operating cost, becoming the ideal dust sealing and wear-resistant accessory for bulk material conveyor systems.
HUATAO GROUP - Your Partner in Durable and Efficient Screening Solutions.
Contact Us
Annie Lu | Huatao Group
Email: annie.lu@huataogroup.com
Mobile: +86 18032422676 (WhatsApp/WeChat)
Website: www.tufflexscreen.com
Products: #MillLiners #BallMillLiner #SAGMillLiner #LifterBar #RubberLiner
#GrindingMillParts #WearResistant #MiningEquipment #HUATAOGroup
HUATAO Group – Your Trusted Supplier for High-Performance Screening Solutions.
In addition to the products mentioned above, we can also provide one-stop solutions covering a full range of processes:
Crushing（Jaw Crusher, Cone Crusher, Impact Crusher，Hammer Crusher）
Screening（Vibrating Screen, Banana Screen，Flip-flow Screen, Polyurethane Fine screen,
Dewatering screen panels, Self-cleaning Wire Mesh, Rubber screen panel,
PU coated wire panel, Woven wire screen panel)
Grinding
(Ball Mill, SAG Mill, Rod Mill,Mill Liners, Lifter Bars, Feed End Liners, Discharge Liners, Grinding Media)
Classification
(Hydrocyclone, Hydrocyclone Bodies, Vortex Finders, Apex/Spigots, Cyclone Liners)
Magnetic separation (Magnetic Separator, Drum Cover, PU Liner,Wear Parts)
Flotation (Mechanical Flotation Cells, PU/Rubber Impellers & Stators, Tank Liners, Wear Plates)
Gravity separation (Jig / Spiral / Shaking Table,PU Spiral Chute, Rubber Liners,Wear Plates)
Dewatering (Dewatering Screen, Thickener, PU Dewatering Screen Panels, PU Support Grids, Overflow Screens
Filtration (Filter Press, Disc Filter,Filter Cloth, Ceramic Filter plate,Wedge Wire Support Screens, Rubber Seal Rings, PU Nozzles)
Tailings treatment (Thickener,Wedge Wire Screen, PU Liners,Hose)
Conveying (Conveyor Systems,Conveyor Belts, Idlers, Belt Cleaners, Chute Liners，Skirting)
We sincerely welcome customers from all over the world to contact us and establish mutually beneficial and win-win partnerships.
Conveyor Belt Cleaner | Reduce Carryback, Cut Downtime & Lower Operational Costs for Mining & Bulk Handling
Conveyor belt cleaners (scrapers) are core components of bulk handling systems, directly affecting conveyor efficiency, service life, safety, and total operating cost. In mining, quarrying, aggregates, cement, and port terminals, poor cleaning leads to severe carryback, belt mis-tracking, premature pulley wear, material spillage, and frequent shutdowns. These issues raise maintenance labor, waste raw materials, and create slip-and-fall hazards on-site.
Many sites still rely on manual cleaning or low efficiency cleaners, resulting in:
Heavy material carryback and high waste
Frequent belt replacement and rising costs
Excessive downtime for cleaning and repairs
Dust and spillage threatening workplace safety
High performance conveyor belt cleaners solve these pain points with durable materials, optimized structure, and stable tensioning, bringing measurable improvements to daily operations.
Core Advantages of Premium Conveyor Belt Cleaners
High wear blade materials Polyurethane, tungsten carbide, and rubber blades deliver strong abrasion resistance, long service life, and no damage to belts.
Dual stage cleaning system Primary cleaner removes bulk material; secondary cleaner handles fine residues, achieving >95% cleaning efficiency.
Stable tension design Spring or hydraulic self adjustment maintains consistent contact, reducing manual adjustment and downtime.
Easy installation & compatibility Universal mounting fits most conveyor models, with fast blade replacement to shorten maintenance stops.
Safety & environmental improvement Effectively controls dust and spillage, meeting on-site safety and environmental compliance requirements.
Real Industry Case
An iron ore processing plant faced serious carryback and spillage. Weekly manual cleaning took 8+ man hours; belts wore out every 3–4 months, and mis tracking caused repeated shutdowns.
After upgrading to our primary + secondary conveyor belt cleaner system:
Weekly cleaning time reduced by 70%
Belt service life extended from 3–4 months to 8+ months
Monthly unplanned downtime decreased by over 60%
Material waste and labor costs cut by ≈35% The project achieved full return on investment within 4 months.
Selection & Use Guide
For dry ore, coal, aggregates: choose polyurethane primary cleaners
For wet, sticky, or abrasive materials: use carbide tipped secondary cleaners
Match cleaner type to belt width, speed, and material properties
Install primary and secondary cleaners together for best efficiency
Inspect tension and blade wear regularly to maintain performance
HUATAO GROUP - Your Partner in Durable and Efficient Screening Solutions.
Contact Us
Annie Lu | Huatao Group
Email: annie.lu@huataogroup.com
Mobile: +86 18032422676 (WhatsApp/WeChat)
Website: www.tufflexscreen.com
Products: #ConeCrusherParts #Mantle #Concave #CrusherWearParts #WearResistant
#ConeCrusherLiners #MiningEquipment #HUATAOGroup
HUATAO Group – Your Trusted Supplier for High-Performance Screening Solutions.
In addition to the products mentioned above, we can also provide one-stop solutions covering a full range of processes:
Crushing（Jaw Crusher, Cone Crusher, Impact Crusher，Hammer Crusher）
Screening（Vibrating Screen, Banana Screen，Flip-flow Screen, Polyurethane Fine screen,
Dewatering screen panels, Self-cleaning Wire Mesh, Rubber screen panel,
PU coated wire panel, Woven wire screen panel)
Grinding
(Ball Mill, SAG Mill, Rod Mill,Mill Liners, Lifter Bars, Feed End Liners, Discharge Liners, Grinding Media)
Classification
(Hydrocyclone, Hydrocyclone Bodies, Vortex Finders, Apex/Spigots, Cyclone Liners)
Magnetic separation (Magnetic Separator, Drum Cover, PU Liner,Wear Parts)
Flotation (Mechanical Flotation Cells, PU/Rubber Impellers & Stators, Tank Liners, Wear Plates)
Gravity separation (Jig / Spiral / Shaking Table,PU Spiral Chute, Rubber Liners,Wear Plates)
Dewatering (Dewatering Screen, Thickener, PU Dewatering Screen Panels, PU Support Grids, Overflow Screens
Filtration (Filter Press, Disc Filter,Filter Cloth, Ceramic Filter plate,Wedge Wire Support Screens, Rubber Seal Rings, PU Nozzles)
Tailings treatment (Thickener,Wedge Wire Screen, PU Liners,Hose)
Conveying (Conveyor Systems,Conveyor Belts, Idlers, Belt Cleaners, Chute Liners，Skirting)
We sincerely welcome customers from all over the world to contact us and establish mutually beneficial and win-win partnerships.
you might like
Leave a Comment
we welcome custom designs and ideas and is able to cater to the specific requirements.